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Wabash Valley is happy to answer any questions or concerns that our customers may have. Please feel free to contact us at the mailing address or phone/fax numbers below, and if you should require additional information, you may contact us via our email address below.

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Wabash Valley Manufacturing, INC.
505 East Main Street
P.O. Box 5
Silver Lake, IN 46982-0005

Phone 260.352.2102
Fax 260.352.2160
Toll-free 800.253.8619 (USA only)
Email wvmsales@wabashvalley.com

 

 

Powder Coating

Powder Coating
In an effort to continually improve our products, we’ve updated our powder-coating process and installed state-of-the-art equipment. Although other companies offer powder-coated products, our products go through a six-step process to ensure the highest quality and longevity. First, all metal is cleaned to white metal with a state-of-the-art shot-blast system. The parts then go through a five-stage chemical pretreatment system, are coated with a zinc-rich primer, and then a topcoat of a super-durable polyester powder is applied before the final cure.

Our powder-coat system at Wabash Valley meets and exceeds AAMA 2604-05 (American Architectural Manufacturers Association) test specifications. Our coating stood up to some of the toughest test specifications, including adhesion, abrasion resistance, chemical resistance, corrosion resistance and fade resistance, to ensure that our product is one that will last longer than anyone else’s.

AAMA Testing
Our coating underwent a corrosion-resistance test that includes a salt-spray test, which involves several steps. First, using a sharp knife, the film is scored sufficiently deep to reveal the base metal. Next, the product is exposed to 3,000 hours in a salt-spray cabinet. Then the part is removed, and the scribe is rated, based on the amount of creepage that has occurred around it. Below, Figure A shows a 3,000-hour test part from the Wabash Valley powder-coating process. Figure B reveals a 3,000-hour test part from a typical powder-coated piece.

Process Wabash Valley’s Powder Coat Typical Powder Coat
1) Part is shot-blasted to white metal Yes No
2) 5-stage chemical pre-treatment system Yes Sometimes
3) Part is pre-heated prior to coating Yes Sometimes
4) Zinc-rich epoxy coating Yes No
5) Gel cure of the zinc-rich epoxy Yes No
6) A super-durable polyester topcoat Yes Sometimes

AAMA 2604-05 Test Procedures and Performance Requirements
Test Requirements Compliance
Salt-Spray Resistance: 3,000 hours per ASTM B 117 Yes
Weathering: Color Retention, 5-year south Florida sun, per ASTM D 2244 with a maximum 5deltaE change Yes
Weathering: Chalk Resistance, 5-year south Florida sun, per ASTM D 4214 with a max rating of 8 Yes
Weathering: Gloss Retention, 5-year south Florida sun, per ASTM D 523 with a min loss of 30% Yes
Weathering: Resistance to Erosion, 5-year south Florida sun, with less than 10% film loss Yes
Chemical Resistance: Muriatic Acid, Mortar, Nitric Acid, Detergent and Window Cleaner Yes
Dry Film Hardness: per ASTM D 3363 with no rupture Yes
Adhesion: Dry Adhesion, Wet Adhesion and Boiling Water Adhesion using the cross hatch method with 0% failure Yes

Click on the link below for warranty information
2011 Warranty

 

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